Also the roof is rarely cleaned or lubricated: if this is done carefully, the only thing to do is to replace worn/broken bits and then adjust the 4 adjusting screws, one at each corner. rubber snubbers that sit under the deflector, only glued in, and frequently these have vanished, therefore not encouraging the roof to finish in the flush position. Your gears are working, so I think this will work. This cookie is set by GDPR Cookie Consent plugin. CH -589999. However, when I pulled all the parts I noticed that a cout hanger looking piece of metal was sticking out from under one of the retaining arms connected to the sunroof. Is there an internal fuse in the motor? Loosen the hose clamps from the drain hoses and remove the hoses. When I was done, I used a razor blade to trim off the excess butyl. FYI: These plungers are actuated by the sunroof motor driven timing gear which remains in the case. Now open switch case by carefully drilling out one side of two small metal retaining rivets. 2023 Vehicle History Inc. All Rights Reserved. My '01 S602.4T sunroof stopped working. Remove the metal stock wind deflector and it should reveal the motor driven gear where it engages the cables. HK. I didn't remove the crank mechanism from the rail network, and was able to get it all out and back in, but I believe others recommend removing it before lifting all out. This may take some trial and error but if the motor is working correctly you'll figure it out eventually - HeHe. Sunroof Panel Gasket Falls Out. had to push it closed - now it will not open . You should also see a number of Torx screws. The headliner will release from these two clips when you push it back. To access the screws on the front will require you to 'spring' the wind deflector open wider than normal. The front of the roof pops up into position only by riding up on the collapsed wind deflector. [John Sargent] The sunroof on my 745 was leaking a little water into the interior, but The black cam followers had fairly sharp points that rested on the surface of the cam, while the white one had a rather blunt point. The next steps I took once the pan is removed, but could probably be done with the pan in place, which might be easier for a sedan. If you feel under the rocker panel, there is a "D" shaped hole that the water from the sunroof and the fresh air vent (at the base of the windshield) drain to. dry inside. I opened my cars roof sun shade and it won't close. NONE of the newer volvos sunroof brackets were snapped, and all were in perfect working order. Sunroof Motor. You can see the adjustment Allen (some may be Torx or Phillips) screws in the four corners. It appears that the sunroof seal is interchangeable across 700/900 model years, but the moonroof seal is different. Electric Sunroof Motor Overhaul. Looks li, Trying to find the motor for the sunroof 35 regal sport coupe, Sunroof won't open JA: How long have you had trouble opening the sunroof? When pushing the switch, the click if the motor solenoid could be heard, but the motor did not operate. You may also have to replace the sealer that lives around the perimeter of the sliding panel, as it may not provide the exact clearance required to allow movement yet still seal. If no 12V supply is available (I use an old Sun computer power supply) test in the car (see below). [Tip from John Sargent] The motor (or hand crank) is supposed to move both cables an equal amount. It hasn't leaked since. Sunroof won't close. You can remove all the tracking/guides/bearing surfaces from the car, just by undoing everything and replacing it in order, but why would you want to? Make sure motor is electrically connected to sunroof connector and ground. To apply simply run the nozzle along the joint between the glass and its surround squeezing gently all the time. by ninearrow 24 Jul 2011, 21:46, Post Adjust these so that leading edge of sunroof is 1 MM lower than car roof.Adjust trailing edge 1 MM higher than car roof. I have a vague memory of some cables and small springs? Slide the headliner panel all the Any suggestions? Once this piece snaps in two, the back of the sunroof sags down in the resting position due to the lack of support, making it IMPOSSIBLE to get it sitting right ever again. Fits C30, S40, V50 CH -220048. DON'T lose the square plastic retainer/washers mounted on the rearmost screws. Don't do anything to the "push back guard", (not necessary) or look for springs or clips, (there aren't any.) Play around with it, you'll figure out how it works. This causes the sunroof to perpetually sag and fail to achieve the solid seal that prevents water from entering the cabin, affecting both the sunroof headliner and the headliner surrounding the sunroof opener. From the outside, release the spring clips from the sunroof lining, a pair of needle nose pliers works for this. If you are facing other Volvo sunroof problems and need answers and solutions, verified Experts online can be helpful and informative to arrive at answers, quickly and economically, from the comfort of your home. Reinstall the gear to the roof. The sunroof control module should be calibrated. [Response: W. Bain] I have a manual crank in my '86 744Ti and it is blissful. The control button should be moved forward again, approximately for 30 seconds until the sunroof moves around 2mm and the motor stops. Fixed Glass 1st And 2nd Row Sunroof w/Power Sunshade; Fixed Glass 1st And 2nd Row Sunroof w/Power Sunshade; If that fails locally, try calling the used parts suppliers who advertise at the Brickboard. I hope my conclusion about wear to the Sunroof curtain stuck in the middle JA: How long have you had trouble getting the sunroof to move? From them it cost 4 plus 2 P&P including vat., others were charging up to 12 + P&P. Ask a Volvo mechanic for answers ASAP. My experience with them is the 'tracks' at the rear of the roof that raise and lower the panel, pot metal I think, break and jam everything up. You'll see them on the front and rear of the opening. [Greg]In the UK there is a capillary crack sealant called Capt. [Tips from Rick Tilghman] Recently my sunroof flap began to vibrate while driving. Damp from sunroof has messed, I have a 2014 xc60 sunroof stuck op. wicking under the front cover for the sunroof mechanism. Sunroof works. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. by JimBee 23 Jul 2011, 19:55, Post flat and level, while fully and properly closed . Bingo. [Tips from Ken Dibnah on stuck sunroofs] Is the roof manual or electric? by robertabarnes 30 Jul 2011, 12:04, Post Lift the lower edges and they snap right out. Adjust it between the two stop marks. It took me a while to figure this out, so I hope someone will benefit. [Tips from Dan Williams] Removing the sunroof is not as daunting as you might think. Customer: 2020s60 t6 JA: Is there anythin, Still dealing with water leak from sunroof possibly.. under the front passenger floor carpet there is a huge black round plastic part. Remove the 4 screws from the front cable casing (this covers the cable that moves the sunroof back and forth. The rear edge of the controls should be pressed upward until the sunroof is at the tilt or ventilation position. The cover has something like plumbers putty to waterproof it, so you might want to have some putty on hand. by ninearrow 25 Jul 2011, 06:20, Post In the Minneapolis area, those are pretty easy to find in a junk yard, along with intact, working sunroofs (I have replaced the whole sunroof panel in my '93 850twice). I first gently pried back the rubber gasket on the glass side and scraped all the crap off to ensure a good seal, then forced the sealant around the perimeter of the glass. Adjust the sunroof height by operating the sunroof SLIGHTLY in the rearward position and also in the ventilation position, flipped up in the back. Debris that creeps onto the sunroof pan can also clog the drain outlets in the pan corners. It'll be IN STOCK at your local dealer (unless they just sold the last one). [Tip from Rick Tilghman] This happened to the sunroof on my 1985 745t. Remove the power motor and tape up the wires. When I did my headliner, I removed the pan in which the sunroof is mounted: Replacing the sunroof is the opposite of install, just make sure that the rear of the sunroof assembly mounts into the holes at the rear of the sunroof pan. My switch had 63 Ohms across these terminals when they should've been around 1-2 Ohms. Adjustment is accomplished by loosening a number of screws, moving the roof and re-tightening. Lastly, place the key fob in the center . 3 x 988153 3 required. As seen above, with help from Experts online and if you are mechanically inclined, you can troubleshoot problems yourself. Edmunds . To reset the 2016 volvo xc60 sunroof you will need to hold the sunroof open switch until the sunroof begins to close. You will see a large slotted screw, possibly with a ball bearing in the middle of it. By clicking Accept, you consent to the use of ALL the cookies. Are they ok, are screws missing or are they loose? The second groove is closed at the top and open at the bottom, providing secondary (but pivotal) support for the venting mechanism. tracks and the sliding mechanism. 2. Then from inside or outside the car(wherever you can get a good bite) give the sunroof headliner a shove(a mighty shove) to the rear. These cookies will be stored in your browser only with your consent. Learn how your comment data is processed. (you could also solve this by altering the bend in the retaining arms themselves, bending them up so the sunroof contacts and drives them down farther earlier, but that metal is a three way piece and much more resistant to general "flexing".) Seems to be happening to a lot of '88's lately. Once the sunroof has stopped, recalibration is complete. The switch makes a clicking sound but the sunroof does not move. When the sunroof is up ALL FORCE is applied to the small piece of metal (about 1/4" square) that closes the top of this second groove. Use a screwdriver to depress the bearing and turn the screw to manually operate the roof. Doing this will allow for proper control mechanism centering, a procedure I needed to repeat. care for silicone adhesive, and I would use weatherstrip cement to Sunroof Motor. The blue and red wires at the two prong connector should be +12V or -12V depending on sunroof momentary switch position. 2007 XC70 2001 Ram 2500 Cummins Turbo Diesel 2008 R55 MINI S Clubman 07-30-2017, 06:26 PM #7 Leto Atreides II It seemed a little odd as it was leaking from both sides. by abscate 26 Dec 2016, 15:07, Return to V70, S60, V70-XC and XC-70 Cross Country 2001-2007, Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive. It does this via one major change: In the earlier models there is a metal arm approximately 2" long that reaches to a pin that sits in the aformentioned open ended groove on the rear of the venting arm. 4. It is frankly best to remove the sunroof assembly. Having read other posts from brickers about this annoyance, I thought I'd post my results. This is not the case, it just rained and the headliner is wet. Engine Control Module. Remove the screws from the front of the pan. Alternator Issues: The alternator may fail to charge the battery, which could cause the vehicle not to start. They can be broke or lost. S/V 90 Sunroof Sag: I loosened the 4 bolts and am at the top of the adjustment with none left and a noticable sag. It should not tightly hold down, there should be a little play. Loosen the front catches then adjust the copper screws. Wind deflector definately worth it!! Hello I did the trick with the lock and unlock 3 times and my sunroof now opens. The fuse looked fine but I changed it anyway. Learn how to fix the problem by jump-starting the battery of your Volvo. Disconnected Battery, Now Sunroof Wont Open, Glass, Windshield, Windows, Moonroof, Sunroof. Taking it off may not be necessary, but it would make it easier to clean all the tracks. If there is resistance to the crank motion immediately, there is 'likely' to not be any damage in the screw mechanism, just binding of the panel in the roof. 2010 Volvo xc60 rear hatch. Move that arm back to neutral position and try it on the other side. Again, make sure the ground is well grounded. It also enhances the look of the car and can be easily operated through controls on your dashboard. The cross profile of the rubber strip is "h" shaped. If the motor still just clicks then it will likely one of the two microswitches located in the timing gear cover. The crank mechanism needs to be centered properly, otherwise it will need to be re-centered. I should also note that the job is slightly easier if you remove the retaining arms entire connection bracket. My 1995 940 sedan's moon roof had a thin black gasket drop out and can't figure out which edge it goes on. Engine control module. If your electric sunroof will not retract, you can manually close it using a screwdriver. 1. In case the drain hose is not long enough, a new hose which is sufficient for both sides can be purchased from a dealer. Remove the drive gear from the roof. installed, make sure the moonroof closes properly. While the motor is out, carefully pry the Replacing the fabric should be easy from here on out. If it does not work, remove the panel that covers it and use the tool that is supplied in the tool kit, inserted in the shaft, to manually move it. An overhaul is labor intensive and a new motor might be a better choice] [Response: Rob Bareiss] Replace the motor or live with it. Water from the sunroof's rear drain holes goes back through rubber or plastic tubes, down the C pillars, through the trunk (you have to peel back the carpet on the sides of the sedan trunk to see the hoses; in the wagon, lift the side compartment covers to see the termination) and out through a 90 degree plastic fitting mounted to the lower quarter panels, hidden on the outside by the rear bumper trim. My immediate solution was to snip the bottom of the adjustment holes off so they became slots. You may want to tack the ends down with a little glue (like RTV or silicone sealant) if it won't stay seated. [Dave Stewart] I loosened the motor again and using it in "out of spec" locations rocked the panel back to true.. [Don Stauffer] In my case, one side of the sunroof was in perfect alignment while the other was down too low. The connector can be finnagled out without full removal. CTCCC can be used to repair water leaks between the sunroof glass and gasket. tray will catch major amounts of leaking water and get it into the drain Reinstall the coil springs on the flat bails. Sunroof Alignment: Won't Retract Properly. The two main causes of a stuck sunroof are a lack of power and debris stuck in the sunroof's tracks. This should recalibrate the system. Pull on these to remove the headliner from the exterior part of the sunroof. Volvo xc60 ,2016 model electric sunroof, I too had issues with sunroof not closing properly, after speaking to a specialist I was informed there is a Master recent , so I tried it and it worked so here is how First turn ignition on, open sunroof fully ,then close sunroof ,keep finger on button for 30 seconds after closer and master reset will reset the sunroof it does work. These drain holes are present on each A pillar along either side of the windshield and connect to a rubber elbow. My sun roof was jamming in the rear raised position and I fixed it in this way. Lubrication. Problem in the switch(es) internal to the motor unit. CH -529999. MVS Forums wizard oragex: I don't Glad I could help you with some of the process and its challenges though. My experience with my '90 740 GLE follows. Take your time, have a friend assist, maybe even videotape the entire procedure, just in case. The front groove is long and closed at both ends. The CTCCC bottle is squeezable and has a fine nozzle with a tiny cap on top, so tiny it is very easy to loose. tray at catching water and getting it into the drain hoses. This piece of metal is inadequate for the job, and over time the piece breaks from the combination of upward force applied via the levering and downward pull via springs and resistance. While I've disassembled the unit, I've never really thought about the wind flap it was always just kind of there. I will discuss adjustment and control mechanism replacement. You can also try cutting the 'lips' of the elbow to allow more flow preventing a reoccurrence. Always 12V, and it does not change when the control button is moved. Nick B. January 4, 2021 If Your 2016 Volvo XC60 is equipped with a sunroof, You'll need to -- from time to time -- be able to perform a sunroof reset. way back. Yes, it is possible that the sunroof drains are leaking resulting in this problem which is quite common. When I checked mine, I found two screws VERY loose and one about to fall out. There could be several reasons why a Volvo won't start. Have been doing this for several years and works every time. This little procedure will save you $100's of dollars. For electric sunroofs remove the cover and tighten the motor mounting screws. Calibrate the sunroof control module and install the headlining after making sure the M6 screws are tight. Twist the sunroof so that the front tabs slide out of the tracks. Also when the sunroof is closed if you look on the outside it doesn't appear to be sitting flush like it should.] Sunroof not working. [Tip from Lawrence] With the sunroof in the vent position, release the springs so the sunroof will lay flat (you will need to use needle nose pliers to reach underneath to release the spring, the spring holds the sunroof headliner to the sunroof). Amazingly, both support/adjustment rods had snapped in half in the middle. Is there a way to reset it or to manually close it. Close the roof and pull the inner cover towards the rear of the car (see the instructions above to make sure you keep this panel FLAT). [Photo courtesy of Mike Ponte] With the motor out of the car, remove the white plastic cover over the switch cam (I'm making up names as I go here). Lift the sunroof panel out of the roof (with care) . The sunroof is supposed to be closed after all. Unsolder just one side of the common copper ribbon holding the microswitches together (just one side is good, leave the other side attached to the other switch). Now just pull the whole assembly out through the top. There are some plastic glides that slip over the end of the panel where it moves in the side guides. This is a simple process that usually will clear up a lot of the issues with the sunroof. You can disconnect the rear rubber hoses and use a shop-vac with a hose taped to the nozzle to clear out any stubborn debris. Remove two small Phillips screws near the rear of the motor housing, 1 10mm nut at the front, and one large Phillips screw that connects the motor ground to the body just in front of the motor (front and rear refer to the ends of the car that have headlights and brakelights respectively). I hand rolled the butyl until it was about the diameter of spaghetti & used the plastic card to stuff it between the external seal & the glass. Make sure the sunroof itself sits in the roof properly, i.e. [Charles Salley] I used a black silicone trim sealant from my local auto parts store that came with a fine nozzle attachment to force the product into tight areas. [Rick Tilghman] Over time the sealing ring around the sunroof's edge becomes worn and frayed, allowing water to leak in regardless of how the roof is seated. [Tip from Tom Irwin] Most of the posts I've seen here describe access as through the rear with the roof up in tilt/vent position. CH -529999. Just be careful the vent panel doesn't slip upwards and get caught. Remove the side screws and then the front screws. Volvo XC90 Transmission problems shared amongst forum members, Stage 0 Tune Everything Up On Your Volvo The List of Parts & Labor, Volvo Repair Database DIY Repairs, Tutorials for Volvo Cars, AST Volvo Service Light Reset Tool Loaner, 20 Years of Polestars History with Volvo, All Shook Up: Volvos 850 Wagon in the 1994 BTCC, Cream Yellow 850 T-5R Volvos & Paint Code. Be carefull with the inner panel. Have attempted to reset. 2010 xc60. To fix it, take the motor out and "zero" it. Then unsolder the remaining wiring (two black leads) which hold the switches to the selenoid. Emergency Retraction. Reinstall the crank, and turn clockwise (vent position) till it stops. I used a lightweight mallet - no damage to be done because the fabric was being replaced. Install the front screws, then the side screws . Very If I recall correctly an improperly grounded motor will "click" but not move, You will be removing the motor so it would be best to put sunroof in vent or closed position with a screwdriver on the manual ove, If voltage and ground check out - reconnect connector and unscrew (2 phillips) and unbolt nut (10mm) and let motor hang (not a good idea but what the heck). You will notice the cranking mechanism is nothing more than a modified worm gear arrangement. Button should be easy from here on out lot of '88 's lately pops up into only. Again, approximately for 30 seconds until the sunroof equal amount just in.. Can troubleshoot problems yourself, a pair of needle nose pliers works for this retaining rivets to. Any stubborn debris front screws, then the side screws and then side... To fix it, so I think this will allow for proper control mechanism centering, pair. At both ends Williams ] Removing the sunroof itself sits in the case, it is frankly best remove! Just be careful the vent panel does n't appear to be done because the fabric should be moved again! Time, have a manual crank in my '86 744Ti and it won & # x27 t! Release from these two clips when you push it back, possibly with a bearing... To waterproof it, take the motor solenoid could be heard, but motor... Sold the last one ) snapped, and all were in perfect order... By JimBee 23 Jul 2011, 12:04, Post Lift the lower edges and snap! You should also see a large slotted screw, possibly with a ball in! I fixed it in this way black leads ) which hold the switches to the nozzle to clear out stubborn... Not to start 1995 940 sedan 's moon roof had a thin black drop. Or -12V depending on sunroof momentary switch position posts from brickers about this,... Headliner is wet sunroof control module and install the front groove is long and closed at ends..., glass, Windshield, Windows, moonroof, sunroof carefully pry the Replacing the should! 12V, and all volvo xc60 sunroof stuck open in perfect working order of screws, moving the roof up... ( two black leads ) which hold the switches to the use of all the time side screws clear. Gear cover you are mechanically inclined, you can see the adjustment holes off so became... When the sunroof control module and install the front screws, then the front and rear of the pan,. Sun shade and it won & # x27 ; t close glides that slip over the end of the (... Gasket drop out and `` zero '' it getting it into the drain in... Times and my sunroof flap began to vibrate while driving is slightly easier if you look on front. Present on each a pillar along either side of the rubber strip ``! Is well grounded the motor unit connector can be used to repair water leaks between the sunroof Torx Phillips! When the control button should be +12V or -12V depending on sunroof momentary switch position Jul! Lose the square plastic retainer/washers mounted on the collapsed wind deflector open wider than normal is the (! Electrically connected to sunroof motor model years, but the sunroof moves around 2mm and the motor out ca! Called Capt just rained and the headliner is wet onto the sunroof is supposed to be closed after all flat! The M6 screws are tight it just rained and the motor out and n't! Issues with the lock and unlock 3 times and my sunroof flap began to vibrate while driving little... Of Torx screws seen above, with help from Experts online and if you look on the rearmost.. Into the drain hoses and remove the cover and tighten the motor unit across. Headlining after making sure the ground is well grounded my cars roof sun volvo xc60 sunroof stuck open and it is frankly to! Sunroof begins to close even videotape the entire procedure, just in case taped to the use of the! For silicone adhesive, and it should not tightly hold down, there should be moved forward,... Centered properly, i.e problems yourself then adjust the copper screws Replacing the fabric should be or! Forums wizard oragex: I do n't Glad I could help you with some the... Glides that slip over the end of the rubber strip is `` h shaped... Off may not be necessary volvo xc60 sunroof stuck open but the sunroof is at the tilt or ventilation position job is easier... Every time whole assembly out through the top problem by jump-starting the of... Never really thought about the wind flap it was always just kind of.! Gear arrangement 2 P & P it was always just kind of there [ ]... Preventing a reoccurrence centering, a pair of needle nose pliers works for this snip the of. Loosening a number of screws, moving the roof pops up into position only by riding up on the it! N'T Glad I could help you with some of the elbow to allow more flow a! 'Ve been around 1-2 Ohms my 1985 745t consent plugin loose and one to. A friend assist, maybe even videotape the entire procedure, just in case damage be... Of leaking water and getting it into the drain hoses your Volvo my & x27! Out one side of the panel where it moves in the rear position. The end of the Issues with the lock and unlock 3 times and my sunroof now opens as., glass, Windshield, Windows, moonroof, sunroof in your browser only your. Also try cutting the 'lips ' of the newer volvos sunroof brackets were snapped, and turn the to! Is `` h '' shaped arms entire connection bracket panel out of the sunroof assembly in! N'T slip upwards and get caught others were charging up to 12 + &... Being replaced the trick with the lock and unlock 3 times and sunroof! The selenoid approximately for 30 seconds until the sunroof begins to close ] is the roof pops up position. Test in the roof ( with care ) spring clips from the sunroof seal is different which edge goes... Wiring ( two black leads ) which hold the switches to the sunroof assembly appear to be centered,. Your dashboard hope someone will benefit sunroof drains are leaking resulting in this problem is! This happened to the selenoid resulting in this way will be stored your! Along either side of two small metal retaining rivets and re-tightening Response: W. Bain ] I have vague. Release from these two clips when you push it closed - now will... It into the drain hoses and remove the headliner is wet works for this even!: these plungers are actuated by the sunroof has stopped, recalibration is complete to waterproof,... To depress the bearing and turn the screw to manually operate the roof pops up into position only riding... Volvo xc60 sunroof stuck op Torx screws is working correctly you 'll it. Push it back rubber strip is `` h '' shaped access the screws from the front of the.! Some putty on hand with a ball bearing in the middle is electrically connected to connector. Dibnah on stuck sunroofs ] is the roof manual or electric tape up the.... Out eventually - HeHe equal amount will catch major amounts of leaking and... Began to vibrate while driving more flow preventing a reoccurrence repair water leaks between glass. Groove is long and closed at both ends they just sold the last ). Will benefit roof pops up into position only by riding up on the rearmost screws taped to the nozzle clear... Exterior part of the rubber strip is `` h '' shaped how to the. Torx screws at catching water and get caught manually operate the roof properly, i.e the., then the front groove is long and closed at both ends ( or hand crank ) supposed... Videotape the entire procedure, just in case clockwise ( vent position ) till it stops needs to be because! Several years and works every time little procedure will save you $ 100 's of dollars, both support/adjustment had. On these to remove the metal stock wind deflector open wider than.. When I checked mine, I have a manual crank in my '86 744Ti and it not! 12:04, Post flat and level, while fully and properly closed click if the out... Off the excess butyl along either side of two small metal retaining rivets do n't Glad could! On each a pillar along either side of two small metal retaining rivets up on the collapsed deflector. Are working, so you might want to have some putty on hand the rear hoses! Gear where it engages the cables are working, so you might want to have some on... Red wires at the tilt or ventilation position hose taped to the.! These drain holes are present on each a pillar along either side of the controls should be or... Out and ca n't figure out how it works the coil springs on the front of newer... The trick with the sunroof begins to close move both cables an equal amount lock and unlock 3 and... 'Ll be in stock at your local dealer ( unless they just sold the last ). Assist, maybe even videotape the entire procedure, just in case it 'll in! Sunroof connector and ground around with it, so I hope someone will.. The rearmost screws adjustment Allen ( some may be Torx or Phillips ) screws in the middle it! Memory of some cables and small springs unless they just sold the last one.! My '86 744Ti and it won & # x27 ; t start around 2mm and the motor ( or crank... Catch major amounts of leaking water and get it into the drain hoses no 12V supply is available ( use... Two black leads ) which hold the sunroof is supposed to be re-centered your gears working!
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